<p>Our wiring harness and cable assembly facilities are located in France and India.<br>• &nbsp; &nbsp;In France, we have a dedicated workshop in Thyez to deliver high quality electrical harnesses.<br>• &nbsp; &nbsp;In India, we have over 1500 sq. meter of&nbsp;<a href="https://www.youtube.com/watch?v=5IAiLwO-ICM" target="_blank">cable manufacturing space in India</a> along with 12 assembly lines to design, manufacture, and install harsh environment cable assemblies.<o:p></o:p></p>

<p>We have overmolding &nbsp;machines at Amphenol Socapex AIMS in Pune, India. We are able to manufacture numerous connector configurations tooled up, straight or right angle versions (HE308-38999 series I plugs and receptacles, 38999 series III plugs and receptacles, 2M plugs and receptacles, PT-451 plugs and receptacles……).<br>Our molds are developed and manufactured in-house , if you need a particular configuration, ask us. we can build a new tool within 12 weeks.</p>

<p>Amphenol Socapex and Amphenol AIMS &nbsp;are ISO &amp; EN certified, as well as members of several associations:</p> <ul> <li>ISO9001 in Pune, India and Thyez, France</li> <li>EN9001 Pune, India and Thyez, France</li> <li>AQAP 2110 in Thyez, France</li> <li>ISO 14001 in Pune, India and Thyez, France</li> <li>Member of Industries &amp; local Associations è GICAT , GIFAS, Label Mont-Blanc Excellence Industries, GREEN associations&nbsp;<o:p></o:p></li> </ul>

<p>Cable testing is performed to check the harness conformity, quality and functionality.</p> <p>Amphenol Socapex is one of the few cable manufacturers that can boast such a high level of investigation.</p> <p>We have state-of the-art in-house testing capabilities including:</p> <p>• &nbsp; &nbsp;Fully automated /programmable electrical testing machines (mt)<br>• &nbsp; &nbsp;Network analyzer for Ethernet and High-speed cable assemblies (fluke)<br>• &nbsp; &nbsp;VNA for Coaxial / RF cable assemblies (network analysze)<br>• &nbsp; &nbsp;Two vector network analyzers (VNA), 20 and 32 GHz, with time domain option</p> <p>Our <strong>Engineering Technological Laboratory</strong> works in support &nbsp;high level equipment with Signal Integrity Engineers, who know how to characterize harnesses and investigate the causes of malfunctions.&nbsp;<br><br><br>&nbsp;</p> <article class="align-center"> <img width="652" height="486" alt="automatic electrical tester for cables Cordsets Jumpers" loading="lazy" class="lazyload" data-src="/sites/default/files/styles/optimized/public/media/image/2023-12/automatic_electrical_tester_for_cables.png?itok=ySXLllMO"> </article> <p><o:p></o:p></p> <p><em>Automatic Electrical Tester for Cables</em><o:p></o:p><br><br><a href="/en/cable-assembly" target="_blank"><span style="mso-ansi-language:EN-US;" lang="EN-US">Click here to get more details about our different harnesses</span></a><o:p></o:p><br>&nbsp;</p>

<p class="MsoNormal" style="line-height:normal;mso-margin-bottom-alt:auto;mso-margin-top-alt:auto;">We are able to make harnesses that integrate different types of connectors: rectangular connectors, lugs, &nbsp;RF connectors … from other sources than Amphenol, but our focus is on building harnesses with a high content of Amphenol Socapex products.<o:p></o:p></p>

<p>Amphenol Socapex has technological capabilities in overbraiding cable harnesses.<br>Braiding is a good solution to protect harnesses. Braiding technology is a type of shielding built into a cable to allow superior screening (EMI/ EMC) of wire bundles with increased optical coverage, much higher than with separate tubular braids.<br>Braiding cable harnesses are used for sensitive applications such as for missile, marine, and battlefield communications.<br>We have harness braiding machines that operate as a pair: one machine with accessories for metallic bobbins, a second machine with accessories for nomex (textile) bobbins.<o:p></o:p></p>

<p>Yes, we have harness design capabilities. &nbsp;Our dedicated team can help you in the design to define your harness requirement specifications : mockup design support, cable integration…<br>We also provide measurements on model integration of the harness in all environments air, sea, land, space.<o:p></o:p></p>

<p>Our harnesses are manufactured for a wide range of military applications from ground vehicles, &nbsp;deployable communication systems, soldier equipment, navy to UAVs and missiles.<br><o:p></o:p></p>

<p>We have the capabilities to perform the assembly of a diverse range of cables and harnesses based on customer requirements. Our harnesses are manufactured for a wide range of military applications from ground vehicles, deployable communication systems, soldier equipment, navy to UAVs and missiles.<br>Amphenol Socapex is well positioned to support all your cable assembly needs.<br><o:p></o:p></p>

<p>All our solutions are based on the same principle that enables you to <strong>use a standard RJ45 cordset to obtain a ruggedized military cordset</strong>.</p> <p><u>All cordsets are not military grade for harsh environments</u>, pay carefully attention to your cordset selection. You also choose to purchase <a href="/products/cordsets-jumpers" target="_blank">Amphenol Socapex RJ45 cordsets</a> that are specifically designed for harsh environments.</p> <p>Our RJ Field Assembly video will show you how easy you can transform a<strong> RJ45 corset into an reinforced military-grade RJ45 Ethernet cordset</strong>.</p> <p><strong>Any questions regarding our rugged RJ45 connectors?</strong></p> <ul> <li>Check out our <a href="https://online.flippingbook.com/view/273380997/61/" target="_blank">RJ Field catalog</a> and/or</li> <li>Contact our <a href="https://support.amphenol-socapex.com/hc/en-gb/requests/new" target="_blank">Technical Support team</a>.</li> <li>Watch <a href="https://youtu.be/LJnaIQORFPQ" target="_blank">RJ Field assembly&nbsp;video</a>&nbsp;</li> </ul>

<p>You just need your 2 hands :) &nbsp;You don&#39;t need any special tool or any special cabling skill to transform your RJ45 standard cordset into a ruggedized solution.</p> <p>Our <a href="https://www.youtube.com/watch?v=TWJxS8eAVTc" target="_blank">RJ Field Assembly video</a> will show you how easy you can transform a RJ45 corset into an reinforced military-grade RJ45 Ethernet cordset.</p> <p>Any additional questions regarding our Rugged RJ45 connectors? Check our <a href="/products/io-connectors/rugged-ethernet-usb-display-connectors" target="_blank">Rugged Ethernet Connectors product page</a> or contact our <a href="https://support.amphenol-socapex.com/hc/en-gb/requests/new" target="_blank">Technical Support team</a></p>

<p>Depending on your requirements, we have additional accessories available to complete your rugged RJ45 Ethernet solution:</p> <ul> <li>Protective caps : used to reinforce and protect your plugs and/or receptacle sealing, we have a large range a protective caps for RJ45 Ethernet connectors. <a href="https://online.flippingbook.com/view/273380997/90/" target="_blank">Check link here</a></li> <li>Panel gaskets : for square flange receptacle, you need to use a panel gasket. <a href="https://online.flippingbook.com/view/273380997/99/" target="_blank">Check link here</a></li> <li>Tools : to assembly or disassembly your rugged RJ45 solutions, you might need specific tools which we can provide. <a href="https://online.flippingbook.com/view/273380997/99/" target="_blank">Check link here</a></li> </ul> <p>Our <a href="https://www.youtube.com/watch?v=TWJxS8eAVTc" target="_blank">RJ Field Assembly video</a> will show you how easy you can transform a RJ45 corset into an reinforced military-grade RJ45 Ethernet cordset.</p> <p>Any additional questions regarding our Rugged RJ45 connectors? Check our <a href="/products/io-connectors/rugged-ethernet-usb-display-connectors" target="_blank">Rugged Ethernet Connectors product page</a> or contact our <a href="https://support.amphenol-socapex.com/hc/en-gb/requests/new" target="_blank">Technical Support team</a></p>

<p>All our solution have full shielding continuity based on our product conception : a metallized insert allows full shielding continuity from the cable to the receptacle and the panel.</p> <p>Reinforced 360° shielding plug kits are also available including a specific backshell. <a href="https://online.flippingbook.com/view/273380997/2/#zoom=true" target="_blank">Click here for more information</a></p>

<p>Yes, all our RJ Field standard solutions are IP68 (1 meter during 1 hour) when plug and receptacle are mated or cap and receptacle are mated.</p> <p>Our waterproof RJ Field solutions are designed to be used in harsh environments both military and civilian. We offer high-quality, high-durability connectivity products to face these challenges.</p> <p>Our <a href="https://www.youtube.com/watch?v=TWJxS8eAVTc" target="_blank">RJ Field Assembly video</a> will show you how easy you can transform a RJ45 corset into an reinforced military-grade RJ45 Ethernet cordset.</p> <p>Any additional questions regarding our Rugged RJ45 connectors? Check our <a href="/products/io-connectors/rugged-ethernet-usb-display-connectors" target="_blank">Rugged Ethernet Connectors product page</a> or contact our <a href="https://support.amphenol-socapex.com/hc/en-gb/requests/new" target="_blank">Technical Support team</a></p>

<p>To increase the sealing of your RJ45 receptacle, you have two different options :</p> <ul> <li>You can use a <a href="https://online.flippingbook.com/view/273380997/2/" target="_blank">RJ45 receptacle with a backshell</a></li> <li>You can use a <a href="https://online.flippingbook.com/view/273380997/2/" target="_blank">RJ45 sealed or hermetic receptacle</a></li> </ul> <p>Increasing the sealing of your receptacle will protect your system against ambient influences. Dust and water or moisture are a constant hazard especially in outdoor applications.</p>

<p>Depending on the RJ45 connector you selected, you have different back terminations options that enable you to integrate your receptacle properly into your system:</p> <ul> <li><strong>Type 1 </strong>: <strong>Female exit </strong>: you can connect with any standard plug and cordset.</li> <li><strong>Type1RA</strong> : <strong>Right Angle female exit</strong> : you can connect with any standard plug and cordset.</li> <li><strong>Type 2 </strong>: <strong>Cordset with standard plug </strong>: you can connect your cordset with your plug to a standard. You can choose your cordset length.</li> <li><strong>Type 2 OPEN</strong> : <strong>Cordset with an open end</strong> : you can connect your cordset with a plug that you will mount or directly on a PCB. You can choose your cordset length.</li> <li><strong>PC Tails</strong>: you can directly solder your receptacle on your PCB.</li> <li><strong>Stand-off</strong> : you can directly solder your receptacle on your PCB and have a mechanical recovery directly on the PCB in order to avoid any damage on PC Tails.</li> </ul>