<p>Our wiring harness and cable assembly facilities are located in France and India.<br>• &nbsp; &nbsp;In France, we have a dedicated workshop in Thyez to deliver high quality electrical harnesses.<br>• &nbsp; &nbsp;In India, we have over 1500 sq. meter of&nbsp;<a href="https://www.youtube.com/watch?v=5IAiLwO-ICM" target="_blank">cable manufacturing space in India</a> along with 12 assembly lines to design, manufacture, and install harsh environment cable assemblies.<o:p></o:p></p>

<p>We have overmolding &nbsp;machines at Amphenol Socapex AIMS in Pune, India. We are able to manufacture numerous connector configurations tooled up, straight or right angle versions (HE308-38999 series I plugs and receptacles, 38999 series III plugs and receptacles, 2M plugs and receptacles, PT-451 plugs and receptacles……).<br>Our molds are developed and manufactured in-house , if you need a particular configuration, ask us. we can build a new tool within 12 weeks.</p>

<p>Yes, overmolded harnesses are perfectly adapted to harsh environments for military and industrial applications.<br>Depending on customers’ requirements, we are able to perform numerous tests in our technical laboratory (pulling, bending, thermal shocks….). The only limit of overmolding technology is the repairability of the harnesses.</p>

<p>The Overmolding technology consists in putting the rear side of the connector/backshell together with the cable into a mold, to mold a protection around the connector/backshell and the cable. The Overmolding replaces the use of a re-glued heat-shrink molded piece.<br>This creates a very strong and sealed junction between the connector/backshell and the cable, along with a very clean finish. &nbsp;<o:p></o:p><br><br>&nbsp;</p> <article class="align-center"> <img width="275" height="245" alt="overmolding technology cordsets jumpers" loading="lazy" class="lazyload" data-src="/sites/default/files/styles/optimized/public/media/image/2023-12/overmolding_technology.jpg?itok=pLcE6oEo"> </article> <p><o:p></o:p></p> <p class="MsoNormal" style="line-height:normal;mso-margin-bottom-alt:auto;mso-margin-top-alt:auto;"><em>Amphenol overmolded cordset</em><o:p></o:p></p>

<p>Amphenol Socapex and Amphenol AIMS &nbsp;are ISO &amp; EN certified, as well as members of several associations:</p> <ul> <li>ISO9001 in Pune, India and Thyez, France</li> <li>EN9001 Pune, India and Thyez, France</li> <li>AQAP 2110 in Thyez, France</li> <li>ISO 14001 in Pune, India and Thyez, France</li> <li>Member of Industries &amp; local Associations è GICAT , GIFAS, Label Mont-Blanc Excellence Industries, GREEN associations&nbsp;<o:p></o:p></li> </ul>

<p>Cable testing is performed to check the harness conformity, quality and functionality.</p> <p>Amphenol Socapex is one of the few cable manufacturers that can boast such a high level of investigation.</p> <p>We have state-of the-art in-house testing capabilities including:</p> <p>• &nbsp; &nbsp;Fully automated /programmable electrical testing machines (mt)<br>• &nbsp; &nbsp;Network analyzer for Ethernet and High-speed cable assemblies (fluke)<br>• &nbsp; &nbsp;VNA for Coaxial / RF cable assemblies (network analysze)<br>• &nbsp; &nbsp;Two vector network analyzers (VNA), 20 and 32 GHz, with time domain option</p> <p>Our <strong>Engineering Technological Laboratory</strong> works in support &nbsp;high level equipment with Signal Integrity Engineers, who know how to characterize harnesses and investigate the causes of malfunctions.&nbsp;<br><br><br>&nbsp;</p> <article class="align-center"> <img width="652" height="486" alt="automatic electrical tester for cables Cordsets Jumpers" loading="lazy" class="lazyload" data-src="/sites/default/files/styles/optimized/public/media/image/2023-12/automatic_electrical_tester_for_cables.png?itok=ySXLllMO"> </article> <p><o:p></o:p></p> <p><em>Automatic Electrical Tester for Cables</em><o:p></o:p><br><br><a href="/en/cable-assembly" target="_blank"><span style="mso-ansi-language:EN-US;" lang="EN-US">Click here to get more details about our different harnesses</span></a><o:p></o:p><br>&nbsp;</p>

<p class="MsoNormal" style="line-height:normal;mso-margin-bottom-alt:auto;mso-margin-top-alt:auto;">We are able to make harnesses that integrate different types of connectors: rectangular connectors, lugs, &nbsp;RF connectors … from other sources than Amphenol, but our focus is on building harnesses with a high content of Amphenol Socapex products.<o:p></o:p></p>

<p>Amphenol Socapex has technological capabilities in overbraiding cable harnesses.<br>Braiding is a good solution to protect harnesses. Braiding technology is a type of shielding built into a cable to allow superior screening (EMI/ EMC) of wire bundles with increased optical coverage, much higher than with separate tubular braids.<br>Braiding cable harnesses are used for sensitive applications such as for missile, marine, and battlefield communications.<br>We have harness braiding machines that operate as a pair: one machine with accessories for metallic bobbins, a second machine with accessories for nomex (textile) bobbins.<o:p></o:p></p>

<p>Yes, we have harness design capabilities. &nbsp;Our dedicated team can help you in the design to define your harness requirement specifications : mockup design support, cable integration…<br>We also provide measurements on model integration of the harness in all environments air, sea, land, space.<o:p></o:p></p>

<p>Our harnesses are manufactured for a wide range of military applications from ground vehicles, &nbsp;deployable communication systems, soldier equipment, navy to UAVs and missiles.<br><o:p></o:p></p>

<p>We have the capabilities to perform the assembly of a diverse range of cables and harnesses based on customer requirements. Our harnesses are manufactured for a wide range of military applications from ground vehicles, deployable communication systems, soldier equipment, navy to UAVs and missiles.<br>Amphenol Socapex is well positioned to support all your cable assembly needs.<br><o:p></o:p></p>

<p>With 55+ years of experience in high-quality wiring harness and cable assembly solutions, Amphenol Socapex is your go to for custom harnesses.</p> <p>Reasons why to choose Amphenol Socapex include:<br>• &nbsp; &nbsp;Our <strong>expertise</strong>&nbsp;in harsh environment networks<br>• &nbsp; &nbsp;Our <strong>large portfolio of legacy products</strong>, 2M, 38999, PT/451, RJF &amp; USBF, High speed solutions (Quadrax, Octomax, Twinax, Coax, RF contacts, USB 2.0 &amp; 3.0, HDMI,RJ45), accessories,…<br>• &nbsp; &nbsp;Our capability to provide <strong>connectors with adapted dimensions</strong> to achieve your cost targets and/or environmental/installation requirements<br>• &nbsp; &nbsp;Our comprehensive view and management of aspects of the connectors supply chain to meet your deadline for harness delivery<br>• &nbsp; &nbsp;Our <strong>offset capabilities in India</strong>&nbsp;<o:p></o:p></p>

<p>All our solutions are based on the same principle that enables you to <strong>use a standard RJ45 cordset to obtain a ruggedized military cordset</strong>.</p> <p><u>All cordsets are not military grade for harsh environments</u>, pay carefully attention to your cordset selection. You also choose to purchase <a href="/products/cordsets-jumpers" target="_blank">Amphenol Socapex RJ45 cordsets</a> that are specifically designed for harsh environments.</p> <p>Our RJ Field Assembly video will show you how easy you can transform a<strong> RJ45 corset into an reinforced military-grade RJ45 Ethernet cordset</strong>.</p> <p><strong>Any questions regarding our rugged RJ45 connectors?</strong></p> <ul> <li>Check out our <a href="https://online.flippingbook.com/view/273380997/61/" target="_blank">RJ Field catalog</a> and/or</li> <li>Contact our <a href="https://support.amphenol-socapex.com/hc/en-gb/requests/new" target="_blank">Technical Support team</a>.</li> <li>Watch <a href="https://youtu.be/LJnaIQORFPQ" target="_blank">RJ Field assembly&nbsp;video</a>&nbsp;</li> </ul>

<p>You just need your 2 hands :) &nbsp;You don&#39;t need any special tool or any special cabling skill to transform your RJ45 standard cordset into a ruggedized solution.</p> <p>Our <a href="https://www.youtube.com/watch?v=TWJxS8eAVTc" target="_blank">RJ Field Assembly video</a> will show you how easy you can transform a RJ45 corset into an reinforced military-grade RJ45 Ethernet cordset.</p> <p>Any additional questions regarding our Rugged RJ45 connectors? Check our <a href="/products/io-connectors/rugged-ethernet-usb-display-connectors" target="_blank">Rugged Ethernet Connectors product page</a> or contact our <a href="https://support.amphenol-socapex.com/hc/en-gb/requests/new" target="_blank">Technical Support team</a></p>

<p>Depending on your requirements, we have additional accessories available to complete your rugged RJ45 Ethernet solution:</p> <ul> <li>Protective caps : used to reinforce and protect your plugs and/or receptacle sealing, we have a large range a protective caps for RJ45 Ethernet connectors. <a href="https://online.flippingbook.com/view/273380997/90/" target="_blank">Check link here</a></li> <li>Panel gaskets : for square flange receptacle, you need to use a panel gasket. <a href="https://online.flippingbook.com/view/273380997/99/" target="_blank">Check link here</a></li> <li>Tools : to assembly or disassembly your rugged RJ45 solutions, you might need specific tools which we can provide. <a href="https://online.flippingbook.com/view/273380997/99/" target="_blank">Check link here</a></li> </ul> <p>Our <a href="https://www.youtube.com/watch?v=TWJxS8eAVTc" target="_blank">RJ Field Assembly video</a> will show you how easy you can transform a RJ45 corset into an reinforced military-grade RJ45 Ethernet cordset.</p> <p>Any additional questions regarding our Rugged RJ45 connectors? Check our <a href="/products/io-connectors/rugged-ethernet-usb-display-connectors" target="_blank">Rugged Ethernet Connectors product page</a> or contact our <a href="https://support.amphenol-socapex.com/hc/en-gb/requests/new" target="_blank">Technical Support team</a></p>

<p>All our solution have full shielding continuity based on our product conception : a metallized insert allows full shielding continuity from the cable to the receptacle and the panel.</p> <p>Reinforced 360° shielding plug kits are also available including a specific backshell. <a href="https://online.flippingbook.com/view/273380997/2/#zoom=true" target="_blank">Click here for more information</a></p>

<p>Yes, all our RJ Field standard solutions are IP68 (1 meter during 1 hour) when plug and receptacle are mated or cap and receptacle are mated.</p> <p>Our waterproof RJ Field solutions are designed to be used in harsh environments both military and civilian. We offer high-quality, high-durability connectivity products to face these challenges.</p> <p>Our <a href="https://www.youtube.com/watch?v=TWJxS8eAVTc" target="_blank">RJ Field Assembly video</a> will show you how easy you can transform a RJ45 corset into an reinforced military-grade RJ45 Ethernet cordset.</p> <p>Any additional questions regarding our Rugged RJ45 connectors? Check our <a href="/products/io-connectors/rugged-ethernet-usb-display-connectors" target="_blank">Rugged Ethernet Connectors product page</a> or contact our <a href="https://support.amphenol-socapex.com/hc/en-gb/requests/new" target="_blank">Technical Support team</a></p>

<p>To increase the sealing of your RJ45 receptacle, you have two different options :</p> <ul> <li>You can use a <a href="https://online.flippingbook.com/view/273380997/2/" target="_blank">RJ45 receptacle with a backshell</a></li> <li>You can use a <a href="https://online.flippingbook.com/view/273380997/2/" target="_blank">RJ45 sealed or hermetic receptacle</a></li> </ul> <p>Increasing the sealing of your receptacle will protect your system against ambient influences. Dust and water or moisture are a constant hazard especially in outdoor applications.</p>

<p>Depending on the RJ45 connector you selected, you have different back terminations options that enable you to integrate your receptacle properly into your system:</p> <ul> <li><strong>Type 1 </strong>: <strong>Female exit </strong>: you can connect with any standard plug and cordset.</li> <li><strong>Type1RA</strong> : <strong>Right Angle female exit</strong> : you can connect with any standard plug and cordset.</li> <li><strong>Type 2 </strong>: <strong>Cordset with standard plug </strong>: you can connect your cordset with your plug to a standard. You can choose your cordset length.</li> <li><strong>Type 2 OPEN</strong> : <strong>Cordset with an open end</strong> : you can connect your cordset with a plug that you will mount or directly on a PCB. You can choose your cordset length.</li> <li><strong>PC Tails</strong>: you can directly solder your receptacle on your PCB.</li> <li><strong>Stand-off</strong> : you can directly solder your receptacle on your PCB and have a mechanical recovery directly on the PCB in order to avoid any damage on PC Tails.</li> </ul>