Harness Assembly

With 55+ years of experience in high-quality wiring harness and cable assembly solutions, Amphenol Socapex is your go to for custom harnesses.

Reasons why to choose Amphenol Socapex include:
•    Our expertise in harsh environment networks
•    Our large portfolio of legacy products, 2M, 38999, PT/451, RJF & USBF, High speed solutions (Quadrax, Octomax, Twinax, Coax, RF contacts, USB 2.0 & 3.0, HDMI, RJ45), accessories,…
•    Our capability to provide connectors with adapted dimensions to achieve your cost targets and/or environmental/installation requirements
•    Our comprehensive view and management of aspects of the connectors supply chain to meet your deadline for harness delivery
•    Our offset capabilities in India

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We have the capabilities to perform the assembly of a diverse range of cables and harnesses based on customer requirements. Our harnesses are manufactured for a wide range of military applications from ground vehicles, deployable communication systems, soldier equipment, navy to UAVs and missiles.
Amphenol Socapex is well positioned to support all your cable assembly needs.
 

Click here to get more details about our different harnesses

Contact our Cable Assembly team

 

Our harnesses are manufactured for a wide range of military applications from ground vehicles,  deployable communication systems, soldier equipment, navy to UAVs and missiles.
Click here to learn more about our product applications.

Yes, we have harness design capabilities.  Our dedicated team can help you in the design to define your harness requirement specifications : mockup design support, cable integration…
We also provide measurements on model integration of the harness in all environments air, sea, land, space.

Any questions regarding our services in Harness Assembly, please contact our Cable Assembly team

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Amphenol Socapex has technological capabilities in overbraiding cable harnesses.
Braiding is a good solution to protect harnesses. Braiding technology is a type of shielding built into a cable to allow superior screening (EMI/ EMC) of wire bundles with increased optical coverage, much higher than with separate tubular braids.
Braiding cable harnesses are used for sensitive applications such as for missile, marine, and battlefield communications.
We have harness braiding machines that operate as a pair: one machine with accessories for metallic bobbins, a second machine with accessories for nomex (textile) bobbins.

Do you have questions about overbraiding cable harnesses? Please contact our Cable Assembly team.

We are able to make harnesses that integrate different types of connectors: rectangular connectors, lugs,  RF connectors … from other sources than Amphenol, but our focus is on building harnesses with a high content of Amphenol Socapex products.

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Cable testing is performed to check the harness conformity, quality and functionality.

Amphenol Socapex is one of the few cable manufacturers that can boast such a high level of investigation.

We have state-of the-art in-house testing capabilities including:

•    Fully automated /programmable electrical testing machines (mt)
•    Network analyzer for Ethernet and High-speed cable assemblies (fluke)
•    VNA for Coaxial / RF cable assemblies (network analysze)
•    Two vector network analyzers (VNA), 20 and 32 GHz, with time domain option

Our Engineering Technological Laboratory works in support  high level equipment with Signal Integrity Engineers, who know how to characterize harnesses and investigate the causes of malfunctions.  

Automatic Electrical Tester for Cables

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Amphenol Socapex and Amphenol AIMS  are ISO & EN certified, as well as members of several associations:

The Overmolding technology consists in putting the rear side of the connector/backshell together with the cable into a mold, to mold a protection around the connector/backshell and the cable. The Overmolding replaces the use of a re-glued heat-shrink molded piece.
This creates a very strong and sealed junction between the connector/backshell and the cable, along with a very clean finish.

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Amphenol overmolded cordset

 

Yes, overmolded harnesses are perfectly adapted to harsh environments for military and industrial applications.
Depending on customers’ requirements, we are able to perform numerous tests in our technical laboratory (pulling, bending, thermal shocks….). The only limit of overmolding technology is the repairability of the harnesses.
 

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We have overmolding  machines at Amphenol Socapex AIMS in Pune, India. We are able to manufacture numerous connector configurations tooled up, straight or right angle versions (HE308-38999 series I plugs and receptacles, 38999 series III plugs and receptacles, 2M plugs and receptacles, PT-451 plugs and receptacles……).
Our molds are developed and manufactured in-house , if you need a particular configuration, ask us. we can build a new tool within 12 weeks.
 
Click here to get more details about our different harnesses

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Our wiring harness and cable assembly facilities are located in France and India.
•    In France, we have a dedicated team in Thyez who work with certified local cable assembly partners to deliver high quality electrical harnesses.
•    In India, we have over 1500 sq. meter of cable manufacturing space in India along with 12 assembly lines to design, manufacture, and install harsh environment cable assemblies.

Click here to get more details about our different harnesses

Contact our Cable Assembly team

Watch in video our cable manufacturing facility in Pune, India

 

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