PowerSafe

High Power with Safety design connector, Derived from MIL-DTL-38999 series III 

Key features
  • Designed for Power application up to 500V with user safety ( following EU standard EN-61984 former VDE 0627)
  • First mate/last break & Last mate / first break technology
  • 6 contacts arrangements for Three phase and Single phase applications
  • VG96944 Qualified product (only 13-V4, 17-V6, 25-V6)
  • Several materials et platings available, with RoHS & REACH compliant versions
Applications
  • Battlefield Communication C5ISR
  • Ground Vehicles
  • Military Avionics
  • Missiles
  • Navy 
How to buy?
Technical information

Product benefits :

  • E inserts : material able to withstand 200°C (same as 38999)
  • V inserts : material able to withstand 150°C and CTI between 175 and 400 (Material group IIIa)
  • Same panel drilling as standard MIL-DTL-38999 Series III
  • Compatible with Caps & M85049 backshells for MIL-DTL-38999 Series III & VG95319-1011G backshells
  • Also available in Reduced Flange version (F312)

 
Materials & Platings :

  • Aluminum: Olive drab Cadmium ∆, Black Zinc Nickel, Nickel, Tin Zinc ∆
  • Marine Bronze ∆
  • Stainless Steel : Passivated, Nickel plated 

∆ VG qualified (only 13-V4, 17-V6, 25-V6)

 
Contacts types & terminations :

  • 6 contacts arrangements : 2 x Three Phase inserts & 4 x Single phase inserts
  • Contact Sizes from 20 to 4
  • Power (Phase), Ground & Pilot
  • Crimp version (Gold plating for pilot contact and silver plating for protective, phase and neutral contacts)

Environmental Characteristics :

  • 500 mating cycles
  • -65°C to +150°C or 200°C depending on material, plating, and insert type
  • From 48 to 500 hours for aluminum & stainless steel versions, 1000 hours for marine bronze
  • IP68 when mated and IP28 when unmated (socket version)

 
Electrical characteristics :

  • Shell to shell conductivity between 1mOhms & 5
  • EMI/RFI Protection: Shell to Shell Bottoming and grounding fingers on the plug shell
  • Contact rating from 16 to 100 Amps

PowerSafe connectors are designed to transmit high power with voltages over 500V in high demanding environments while keeping the full safety of the user.

3D files

Resources

Catalog Powersafe

Last update : Wed, 03/29/2023 - 16:13

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What is the IP for Powersafe connectors?

The « IP » defines the resistance of the product against solids (first number) and liquids (second number).
When mated, the Powersafe is defined as IP68. The number 6 corresponds to the protection against the dust and the sand. The number 8 corresponds to the pressure watertight : the product can hold 48h under 2m water.
When unmated, we proceed to a finger test on the socket insert/contact. The socket counterpart is IP2X.

For more information, please contact our Technical Support Team who can assist you in selecting the Power connector that suits you best.

Click here to obtain more information on Powersafe connectors.

https://www.amphenol-socapex.com/
Which materials and plating are listed in the VG96944 standard?

The materials and plating listed under the VG96944 standard are:

  • Aluminum with Olive Drab Cadmium plate
  • Bronze

Marine Bronze is ideal for Naval application because of its excellent resistance to saltwater corrosion and salt spray exposure (1000h).

For more information, please contact our Technical Support Team who can assist you in selecting the Power connector that suits you best.

Click here to obtain more information on Powersafe connectors.

https://www.amphenol-socapex.com/
What is the VG96944 qualification?

The VG96944 qualification is a German standard which defines power connectors. Amphenol Socapex Powersafe range is qualified according to VG96944 standard.

For more information, please contact our Technical Support Team who can assist you in selecting the Power connector that suits you best.

Click here to obtain more information on Powersafe connectors.

https://www.amphenol-socapex.com/
Why do the contacts have different sizes ?

Powersafe connectors' layouts include 3 types of contacts :

  • The protective contact : it is the longest one. The protective contact mates in first to secure the transmission of current.
  • The pilot contact : it is the smallest one. The pilot contact mates in last to activate the transmission of current.
  • Phases contacts which carry out the transmission of current.
https://www.amphenol-socapex.com/
How is the user safety ensured?

With Powersafe, the user safety is ensured by using two special contacts :

  • Protective contact : this is the first one to mate.  This contact secures the transmission of current (first mate/last break).
  • Pilot contact : this is the last one to mate. This contact activates the transmission of current (last mate/first break).

Please remember that disconnecting under load can be dangerous.

https://www.amphenol-socapex.com/

Pages

Publié #PCN Produit Commentaire
20/01/22 129424 TV-CTV - D38999 Series III, LJT/HE308 - D38999 Series I , JT - D38999 Series II, 387TV Series, PowerSafe, RNJ - Rack & Panel , RNJLP - Rack & Panel Low Profile, SC39, PT/451 Series, VG96912 - SJT

Marking change on Proprietary products type 38999 & 26482

Evolution de marquage sur nos produits propriétaires type 38999 et 26482 série I

 Envoi des changements
06/10/20 124384 PowerSafe

Changements de références des contacts pilotes femelles de la gamme Powersafe /

Part numbers' change regarding pilot socket contacts integrated in the Powersafe range

 Envoi des changements
29/01/18 115722 127/HE807, SIHD, SIAL, SMASH, HDAS, Thermal Clamps, PowerSafe, LJT/HE308 - D38999 Series I , PT/451 Series, SC39, Standard caps, Metallic backshells, SL61 , RNJLP - Rack & Panel Low Profile, TV-CTV - D38999 Series III, CTOS, CTOL, TVOP, ABS2286, Twinax Contacts

Cr6+ passivation stop – stainless steel 303 + 301 304 316

 Envoi des changements
29/01/18 115856 HDAS, 127/HE807, SIHD, SIAL, SMASH, PowerSafe, LJT/HE308 - D38999 Series I , PT/451 Series, SC39, Standard caps, Metallic backshells, SL61 , RNJLP - Rack & Panel Low Profile, TV-CTV - D38999 Series III, ABS2286, CTOS, CTOL, TVOP

Cr6+ passivation stop – stainless steel 303 + 301 304 316

 Envoi des changements
28/11/17 115520 PowerSafe

End of life of Powersafe old version

 Envoi des changements